June 2026 - Warfelcc

Building From Reality: Managing Risk and Quality in Complex Renovations

Transforming the former St. Joseph’s Hospital into West End Place Apartments required the project team to work through more than a century of renovations, structural changes, and concealed conditions.

Washington Place Equities’ vision was to give the historic Lancaster building a new purpose while preserving the character that made it familiar to the surrounding community. For many members of the project team, the connection to St. Joseph’s Hospital was personal — some were born there, while others had family members who received care within its walls. Preserving and repurposing a building with such deep community significance added another layer of meaning to the work.

Bringing that vision to life meant integrating modern apartments and building systems into a structure that did not always match the available drawings.

As demolition progressed, each area revealed new information. Floor conditions varied throughout the building, structural elements affected system installation, and portions of the façade reflected different eras of construction and repair.

The project’s success did not depend on avoiding every unexpected condition. It depended on how the owner, architect, project team, trade partners, and specialized support teams responded as a team. The project reinforced several important lessons about managing risk and maintaining quality throughout complex renovations.

The project reinforced several important lessons about managing risk and maintaining quality throughout complex renovations.

Lesson 1: Identify Risks Early

Renovating a historic structure begins with accepting that the drawings may not tell the full story.

At West End Place, demolition revealed structural inconsistencies, modified façades, uneven floor conditions, and other concealed conditions that could not be fully understood until portions of the building were exposed. While historical documents and investigations provided an important starting point, the building’s century-long evolution meant some conditions only became apparent as work progressed.

Each discovery had the potential to affect multiple aspects of construction, from MEP routing and ceiling heights to finish elevations and trade coordination. As new information emerged, the project team collaborated closely with Washington Place Equities, the architect, trade partners, and field teams to evaluate conditions, refine solutions, and adjust the approach as needed.

Before construction began, Warfel’s preconstruction team worked to identify areas of uncertainty by reviewing historical information, studying potential scope gaps, and developing risk logs. Early discussions with Washington Place Equities also helped establish allowances for work that could not be fully defined before demolition.

While preconstruction could not eliminate every unknown, it provided the owner and project team with a framework for responding as new conditions emerged. By acknowledging uncertainty upfront, the team was better prepared to make informed decisions throughout construction.

Lesson 2: Use Technology to Improve Decision Making

Following demolition, the team completed Matterport scans — a reality-capture technology that creates an interactive, 3D digital record of existing conditions. These scans documented exposed areas of the building and established a foundation for Virtual Design and Construction (VDC) coordination.

The scans provided a shared visual reference for the project team, owner, and design partners, allowing stakeholders to review conditions remotely and make decisions using the same information. As construction progressed, 360-degree photography continued documenting concealed systems before walls and ceilings were closed.

The VDC process ultimately became more extensive than originally anticipated. As actual conditions differed from the initial models, Warfel’s VDC team rebuilt portions of the coordination model using the Matterport scans as the foundation for coordination and layout planning. This allowed the team to refine layouts, coordinate building systems around structural constraints, and reduce rework in the field.

Technology did not replace problem-solving; it provided the accurate information needed to make better decisions.

Lesson 3: Embed Quality Throughout Construction

Technology provided valuable information, but experienced people remained critical to evaluating conditions and developing solutions.

Warfel’s Continuous Improvement and Quality team worked alongside project managers, field leaders, trade partners, and design professionals throughout construction. Their involvement included constructability reviews, material research, façade detailing, MEP inspections, and field validation.

This support proved especially valuable where new construction connected to the historic structure. Façade tie-ins, floor leveling, mechanical coordination, and system installations all required ongoing evaluation and collaboration to ensure quality expectations were met.

Rather than serving as a final checkpoint, quality was integrated throughout the project lifecycle.

Lesson 4: Build from Reality

One of the most important lessons from West End Place is that renovation projects must be built from reality, not assumptions.

The design documents established the project’s direction, but the existing building ultimately determined how the work could be executed. Through early risk planning, reality capture, VDC coordination, field reviews, and quality oversight, the team continually compared assumptions against actual conditions and adjusted accordingly.

Complex renovations will always involve uncertainty. Better outcomes come from teams that communicate openly, challenge assumptions, and respond to new information together.

While every renovation project is different, the principles remain the same: identify risks early, verify existing conditions, integrate quality throughout construction, and collaborate to solve problems as they arise. Those practices help transform uncertainty into opportunity and ultimately lead to better outcomes for owners, project teams, and the communities they serve.

 

Celebrating 45 Years of Service: Jimmy Spence

Warfel Construction is proud to recognize Jimmy Spence for an incredible 45 years of service and dedication.

From Laborer to Foreman: A 45-Year Journey

Jimmy’s career at Warfel began as a laborer, then progressed through the ranks as an apprentice and, eventually, a foreman — a role he finds especially rewarding. “I enjoy being out on the jobsite, working alongside the crew and seeing projects come together,” he shares.

Over the years, Jimmy has contributed to countless projects, but one that stands out is the Fulton Opera House. He recalls it as one of the most challenging and exciting projects of his career, requiring creativity, perseverance, and teamwork to bring it to completion.

Lessons Learned Along the Way

Throughout his journey, Jimmy learned the value of patience and thoughtful decision-making. “Sometimes the ‘bull in a china shop’ approach doesn’t work,” he says. “I’ve learned to take a step back, think things through, and find the best path forward.”

His growth has been driven by a willingness to step outside his comfort zone and embrace new challenges. For Jimmy, every hurdle he overcomes becomes another opportunity to gain experience and develop professionally.

Advice for the Next Generation

When asked what advice he would give to someone starting at Warfel today, his response reflects the mindset that helped shape his own success: “Find someone who is experienced and willing to teach you. Keep your eyes open, listen, and always be willing to learn.”

Construction has been part of Jimmy’s life from the beginning. Working alongside his father on Saturdays sparked his interest in building and working with his hands — an interest that ultimately led him to a lifelong career at Warfel. Along the way, Warfel has helped him develop a forward-thinking mindset, teaching him to plan and stay focused on achieving his goals.

Life Outside of Work

While there are too many memories to count, Jimmy says some of his favorite moments include the camaraderie shared with coworkers. “Being able to have fun and laugh throughout the day” is what he remembers most fondly.

Outside of work, Jimmy enjoys maintaining his two koi ponds, metal detecting, and participating in community playground projects. His passion for building and creating extends well beyond the jobsite.

Reflecting on 45 years with Warfel, Jimmy encourages the next generation to appreciate the skills they learn in the construction industry. Those skills not only build careers — they create opportunities to tackle DIY projects, improve your home, and bring your own ideas to life.

Thank you, Jimmy, for 45 years of hard work, craftsmanship, mentorship, and dedication! Your contributions have helped shape Warfel and continue to inspire those around you.

Preserving History Through the Details People May Never See

A historic church renovation rooted in faith, community, and care

Renovating a church that has served Winchester since 1753 requires more than updating a building. It requires balancing preservation, accessibility, and modern functionality while respecting a place that has been part of the community for generations.

At Grace Evangelical Lutheran Church, the current renovation is helping prepare communal spaces and offices for the future while honoring the character and history that have shaped the congregation for more than 270 years.

For many members of Grace, this project has been decades in the making. Conversations about improving the building have taken place for more than 30 years, with generations of congregation members helping guide the vision for what the church could become.

As construction continues, much of the work taking place today will eventually disappear behind walls, ceilings, and finished spaces. While these elements may never be seen, they are often the details that matter most. Preserving historic features and integrating new systems within an existing structure requires careful planning and thoughtful decision-making. Those efforts will help Grace continue serving its congregation and community for years to come.

Preserving history through the details people may never see

Renovating a historic church requires more than construction experience. It requires patience, listening, and respect for the details that make the building meaningful to the people who know it best.

Throughout the project, the Warfel team has carefully preserved the church’s original elements while incorporating necessary updates. Original doors and stained glass were removed, stored safely, and prepared for reinstallation. These pieces will be refinished, with custom-built trim designed to match the character of the existing building.

Those details matter. They help the renovated spaces feel connected to the church’s history, rather than separate from it.

For a congregation with such deep roots, preserving the building’s look and feel is part of honoring the people, traditions, and memories that have shaped Grace over time.

Improving access for the people who use the church every day

While preservation has been an important part of the renovation, the project is also focused on making the building more functional and accessible for today’s congregation.

Before the renovation, navigating parts of the church was difficult for wheelchair users and for older members who could no longer comfortably use stairs. Access required a longer, less direct route through the building, creating challenges for the people who rely on these spaces most.

The renovation is helping improve that experience with the installation of a wheelchair lift and a new elevator.

Working through the realities of a historic renovation

As the Warfel team moved through construction, existing conditions required thoughtful coordination and flexibility. After the flooring was removed, the team uncovered rotted joists that needed to be addressed. In portions of the kitchen area, the plan shifted to include concrete, creating a stronger long-term solution for a space that will continue to serve the congregation.

Other details required careful field adjustments, including roof steel dunnage that was not level or square, as well as fire curtain and structural coordination.

These moments are common in renovation work, especially in older buildings. They are also where planning, communication, and problem-solving become especially important. Each condition had to be reviewed in the context of the building’s history, the church’s goals, and the space’s long-term use.

Coordination behind the scenes

Behind the visible progress, careful coordination has helped keep the project moving forward.

Warfel’s Virtual Design and Construction team supported the project by coordinating work floor by floor, helping trade partners understand how new systems would fit within the existing building. In a historic structure with tight clearances and limited space above ceilings, this coordination helped identify and resolve potential conflicts before they became larger issues in the field.

The team worked through details such as restroom layouts near existing beams, crowded HVAC chases, and the elevations needed for plumbing, electrical, and mechanical systems. These are the kinds of details most people may never see, but they play an important role in creating a finished space that functions well.

In a building like Grace, coordination is not just about fitting systems into place. It is about doing so carefully, with respect for what already exists.

A project shaped by people

For the Warfel team, one of the most meaningful parts of the project has been working alongside the people of Grace.

For Jim Shives, Superintendent of the GELC project, that connection has stood out most. “Talking with them and seeing the smiles on their faces,” he shared, has been especially meaningful, knowing this renovation has been “30-some years in the making.”

Andrew McIntyre, Field Engineer, echoed that same appreciation. “The historic portion of this project, along with interacting with members of the church, has been really special,” he said. “They are such great people.”

Their excitement, patience, and connection to the building have shaped the renovation from the beginning. It is a reminder that construction is often about more than the work taking place within the walls. It is about the people who will gather there, the memories already made, and the future moments the space will support.

Continuing the story of Grace

As the renovation continues, finishes, flooring, fixtures, doors, HVAC startup, and other details are bringing the project closer to completion.

But the heart of this project has been clear from the beginning.

Grace Evangelical Lutheran Church has a long history, and this renovation is another chapter in that story. It preserves pieces of the past, improves the building for today’s congregation, and helps create a more welcoming, accessible space for those who will worship, gather, work, and serve there in the years ahead.

Warfel is grateful to support Grace Evangelical Lutheran Church through this meaningful renovation and to play a small role in caring for a place that has meant so much to the Winchester community for generations.