Blueprint for Better Care: Four Ways to improve Behavioral Health Construction

As the need for behavioral healthcare continues to grow, thoughtful facility design and construction have never been more important. We’re honored that Medical Design & Construction featured insights from our own Rusty Hoffman on how construction teams can help close the treatment gap through safer, more supportive environments.

You can read the original article on Medical Design & Construction here, or continue below for the full version.

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By Rusty Hoffman

The National Institutes of Health estimates that more than 1 in 5 Americans live with a mental illness, amounting to 59.3 million adults in the United States — roughly half of whom can go untreated. Further, Mental Health America’s 2024 State of Mental Health in America report shows that 77% of those reporting substance abuse did not receive any form of treatment. These statistics highlight the urgent need to improve access to behavioral healthcare across the country.

To close the treatment gap and provide more people with the help they need, many communities are expanding mental health services by building new behavioral healthcare facilities or renovating existing ones. However, designing and constructing these facilities is more complex than traditional healthcare or commercial construction. It requires special considerations to meet the unique needs of behavioral health patients, staff and visitors.

In addition to standard healthcare construction challenges, behavioral health projects must address unique risk management requirements to minimize safety risks associated with patient self-harm or aggression, ensure inspection readiness amid regulatory complexity and foster community support for projects that can sometimes spark local concerns.

While every behavioral health project is unique, experienced teams can apply four best practices to overcome these challenges and deliver successful projects that benefit the whole community.

Rethink risk management mindsets

Behavioral healthcare facility construction requires a different approach to risk management than conventional healthcare projects. From the layout of patient rooms to the selection of fixtures, an exceptional level of safety must be built into the facility at every level, even in design elements that seem benign. For example, protruding objects and areas like corners that a patient could use to harm themselves must be eliminated from the room. Ligature-resistant design features like tamper-proof outlets, continuous hinges, impact-resistant glass and recessed casework are standard. Furniture is often bolted to the floor and sealed with pick-proof caulking, while air diffusers are designed with serpentine patterns to prevent concealment or access.

Managing safety risks also includes designing for excellent line of sight throughout the building, so staff can be aware of patient whereabouts at all times. Nurse stations must be central to patient rooms and shared spaces. Construction and design teams need to communicate with the staff who will be using the spaces to understand how everything needs to work, down to how the doors lock and unlock on interlocking vestibules.

The sequencing of construction activities must also be adjusted accordingly. For example, be aware that access for diffuser installation can be through light fixture openings, which needs to happen prior to light installation. It’s also key to arrange psychiatric window installation in conjunction with the sequence of drywall finishing. These activities require careful coordination among trades and suppliers. Clear communication and documentation during this stage will help avoid any potential complications with subcontractors. This is especially critical with tasks like electrical work that must happen in a certain sequence to ensure the safety of all the patient rooms and common areas.

Collaborate closely with trade partners and vendors

With this added complexity, some subcontractors may require extra guidance on behavioral healthcare projects. An experienced contractor will take the time to engage trade partners and vendors thoroughly to ensure behavioral health facility construction is carefully sequenced to avoid introducing elements that put patients, staff or visitors at risk. For instance, light fixtures need to be secured with four all-thread rods from the structure above. But if there are floor-to-ceiling constraints in a particular area, it can complicate installing other systems like plumbing, electrical or ductwork if not planned properly. Ideally, contractors will work with facility teams and trade partners to prepare them for the complexities of the project early in the process with in-depth interviews and detailed prequalification checklists.

Vendor relationships can also have a significant impact on the quality and success of a project. Many key products — such as ligature-resistant hardware or psychiatric-grade windows — are produced by only a few manufacturers with potentially long lead times. It can be helpful to work with a construction management partner that has well-established relationships with key vendors and understands the procurement timelines. This allows teams to identify opportunities for early release products, get what they need on time and keep projects running smoothly.

Understand the regulations to be inspection-ready

Overlapping federal, state and local regulatory requirements for behavioral health facilities can be significantly more complex than typical projects. To avoid inspection delays — which can push critical services out for weeks or months — building, design and construction teams need to be fully conversant with regulations for each project and be prepared to manage all the documentation necessary to satisfy all reviewing parties.

Behavioral health construction contractors need to be prepared for multiple rigorous inspections, which include separate inspections for local building codes, state Department of Health regulations and highly detailed multi-day inspections from The Joint Commission. To prepare, teams need to prioritize documentation from day one — maintaining comprehensive submittal records, flame-spread certificates, UL labeling for fire and smoke barriers and life safety punch lists. A construction partner should schedule interim walkthroughs with inspectors at 75% project completion to identify and resolve issues before final inspections.

Proactively informing officials about the unique aspects of a project before inspections is also important. Some officials may not be closely familiar with building code exceptions related to the facility, such as the use of fail-safe versus fail-secure emergency exits, which can be a key factor in emergency response times. Sharing these details ahead of time reduces confusion and ensures a smoother inspection process.

Engage the community

The introduction of behavioral health facilities can sometimes get pushback from community members concerned about safety or property values. While these concerns can often be resolved through public collaboration and education, they can impact the progress of projects if not addressed appropriately.

Community engagement early in the process is critical. Project stakeholders can host public forums, participate in community events and offer site tours before the facility opens. This type of proactive and transparent engagement helps build trust in a project among local residents and can turn initial negative perceptions into support for the facility.

Being available and ready to engage and answer questions at planning commissions and municipal meetings is important, but so are local community events where project leaders can talk directly with the public to build acceptance. Attending seasonal fairs and other events give residents the chance to meet project stakeholders on a more personal level and learn about the value of behavioral health projects in their community.

Collaboration is essential for any team undertaking a behavioral health project. Success depends on the combined efforts of owners, designers, contractors, inspectors and community members to create a facility that is safe, effective and meets the needs of both patients and staff. By adopting these best practices and ensuring all stakeholders understand their importance, projects are more likely to stay on track, resulting in a facility that fosters healing and improves access to behavioral healthcare in the community.

 

Rusty Hoffman, Project Executive

Rusty Hoffman is a Project Executive at Warfel Construction.

About Warfel Construction

Warfel Construction is a people-first construction management firm based in East Petersburg, Pennsylvania. Serving healthcare, senior living, education, and commercial clients across the Mid-Atlantic, Warfel is guided by a mission to build Clients for Life®. For over a century, the company has been committed to delivering complex projects with collaboration, innovation, and integrity. Learn more at warfelcc.com.

Navigating the Complexities of Behavioral Healthcare Facility Construction, Part II

Author: Rusty Hoffman, Project Executive, Warfel Construction

Originally published by HCO News on June 5, 2025. Read the full article on HC+O News

The demand for behavioral healthcare services remains high in the United States. According to the “2024 State of Mental Health in America,” 23% of American adults have experienced mental illness in the past year and 18% of adults report having a substance abuse disorder. Of those reporting substance abuse, 77% did not receive any form of treatment.

To ensure more people get the help they need, it’s important for stakeholders like local communities, legislatures and insurance companies to support expanding mental health programs and constructing new and renovated facilities. By understanding the unique challenges and following some best practices, building, design and construction teams can collaborate effectively to ensure their next BH facility construction projects get completed successfully and benefit the whole community.

Best Practices for BH Facility Construction

In Part 1 of this article, we discussed best practices for gaining community support for new BH facility construction and the exceptional level of safety detail needed to protect patients, staff and visitors to these facilities.

In Part 2, we explore best practices for successful working relationships with trade partners and vendors during BH facility construction projects, as well as useful tips for navigating regulatory approvals.

Increase Support for Trade Partners and Vendors

With the complexities of designing for safety at every level of a behavioral health facility, some subcontractors may require extra guidance to navigate the nuances of these projects. Experienced contractors take the time to engage trade partners and vendors thoroughly. This ensures BH facility construction is sequenced more deliberately so construction doesn’t inadvertently introduce elements that could put patients, staff or visitors at risk. Light fixtures are one example. For both safety and stability, these fixtures need to be hung by four pieces of all-thread rod from the structure above. If there are floor-to-ceiling constraints in a particular area, it will be more difficult to install other elementsmechanical, plumbing, electricalif the engineering has not allowed for things like ductwork to go around the fixture, rather than over top of it.

Ideally, contractors will work with facility teams and trade partners to prepare them on the complexities of the project early in the process. This often includes in-depth interviews, portfolio reviews and detailed prequalification checklists.

Vendor relationships can also have a significant impact on the quality and success of a project. Many key products—such as ligature-resistant hardware or psychiatric-grade windows—are produced by only a few manufacturers with potentially long lead times. It can be helpful to work with a construction management partner that has well-established relationships with key vendors and understands the procurement timelines. This allows teams to identify opportunities for early release products, get what they need on time and keep projects running smoothly.

Prioritize Inspection Readiness

Inspection delays can stall occupancy and push critical services out for weeks or months. For BH facilities, contractors need to be prepared for multiple, rigorous inspections. This includes separate inspections for local building codes, state Department of Health regulations and highly detailed multi-day inspections from The Joint Commission.

To mitigate this risk, building and construction teams must prioritize documentation and inspection preparedness from day one. This means maintaining comprehensive submittal records, flame-spread certificates, UL labeling for fire and smoke barriers, and life safety punch lists.

To ensure readiness, an experienced construction partner will schedule interim walkthroughs with inspectors at 75% project completion. These visits offer an opportunity to identify and resolve issues before final inspections, while also demonstrating transparency and collaboration.

It’s also important to proactively reach out to local officials to inform them on the unique aspects of a BH project prior to the inspection. In some locations, they may not be as familiar with exceptions to the building code that allow for specific functions at the facility. For example, a local fire chief could question fail safe versus fail secure for egress in the event of emergencies. Understanding the difference, and which one is in use, can be a key factor in the speed of an emergency response. Notifying officials of features like this prior to inspection helps reduce confusion and ensure a smooth process overall.

Collaboration Builds Community

Behavioral healthcare facility construction is a highly specialized discipline that calls for unique technical expertise, regulatory awareness and willingness to engage communities. For owners and operators embarking on these projects, partnering with experienced contractors who understand the nuances of BH design and construction provides a strong foundation for success.

Collaboration is key. Owners, designers, contractors, inspectors and community members all play critical roles in delivering a facility that is safe, functional and responsive to the needs of patients and staff alike. Applying these best practices and educating all stakeholders in the importance of following these approaches can help keep projects on track. When done right, behavioral health facilities can be a source of healing and support for patients and their communities.

 

Rusty Hoffman, Project Executive

Rusty Hoffman, Project Executive

Navigating the Complexities of Behavioral Healthcare Facility Construction, Part I

Behavioral healthcare facilities demand more than standard construction. Navigating the complexities of patient safety, security, flexibility, and therapeutic design requires an integrated approach, all while meeting strict regulations and working within active clinical environments.

In this first installment of a two-part thought leadership series, our Project Executive shares insights from Warfel’s experience building behavioral health facilities that prioritize healing without compromising safety. Whether you’re a healthcare provider, facilities leader, or AEC professional, this article highlights the nuances that make these projects both challenging and incredibly rewarding.

Published: May 29, 2025

Author: Rusty Hoffman, Project Executive, Warfel Construction

Originally published by HCO News on May 29, 2025. Read the full article on HCO News.

Navigating the Complexities of Behavioral Healthcare Facility Construction, Part I

The demand for behavioral healthcare services remains high in the United States. According to the 2024 State of Mental Health in America report, 23% of American adults have experienced mental illness in the past year, and 18% of adults report having a substance use disorder. Of those reporting substance use disorders, 77% did not receive any form of treatment.

To ensure more people get the help they need, it’s important for stakeholders such as local communities, legislatures, and insurance companies to support expanding mental health programs and constructing new and renovated facilities. These behavioral healthcare (BH) facilities must provide a safe, therapeutic, and supportive environment designed to meet the unique needs of each patient as well as staff and visitors. This can be challenging, as constructing and upgrading a BH facility is significantly more complex than traditional healthcare or commercial construction.

By understanding the unique challenges and following some best practices, building, design, and construction teams can collaborate effectively to ensure their next BH facility construction projects get completed successfully and benefit the whole community.

Behavioral Health Construction Challenges

Along with the typical challenges of constructing a multi-bed healthcare facility, three unique obstacles need to be fully considered during planning and construction.

  1. Gaining community support: The introduction of BH facilities can sometimes be met with concern among community members regarding safety and property values. While these concerns can often be resolved through public collaboration and education, they can impact the progress of projects if not addressed appropriately.
  2. Managing safety risks: BH facility construction requires a different risk-management mindset than conventional healthcare projects. When complete, the facility’s design and construction must foster healing, while simultaneously minimizing risks associated with patient self-harm or aggression. Even elements that appear benign—light fixtures, windowsills, door hinges and furniture—must be scrutinized for potential safety risks.
  3. Overcoming regulatory complexity: Intricate, overlapping federal, state and local regulatory requirements must be satisfied to complete each project. With BH facilities, these can be significantly more complex—and potentially contradictory. Building, design and construction teams need to be fully conversant with these regulations for each project and be prepared to manage the documentation necessary to satisfy all reviewing parties.

Best Practices for BH Facility Construction

While every project is unique, experienced teams can leverage best practices to address these challenges and meet stakeholder expectations.

Be active in the community

Hospital interior with sitting areas sat by tables and a lobby desk.

Southwood Psychiatric Inpatient Hospital in Pittsburgh is an example of thoughtful and successful behavioral healthcare design and construction.

Community engagement is important for alleviating some of the potentially negative connotations associated with BH facilities. The most successful projects are those that involve the community early in the process. Building owners and executives can work with their construction partners to host public forums, participate in community events and offer site tours before the facility opens. This type of proactive and transparent community engagement helps build trust in a project and can turn initial negative perceptions into support for the facility.

Being available and ready to engage with planning commissions and at municipal meetings where projects are reviewed and approved is critical—but so are local community events where public acceptance can be built. Many communities now host seasonal fairs and festivities—like Halloween ‘trunk-or-treat’ events—which offer opportunities for families to socialize with local business owners. This type of interaction allows residents to meet the people behind the BH project and learn how it can be a valuable community asset.

Design for safety at every level

From the layout of patient rooms to the selection of fixtures, an exceptional level of safety must be built into BH construction. For example, protruding objects and areas such as corners that a patient could use to harm themselves must be eliminated from the room. Experienced contractors and design teams incorporate ligature-resistant elements throughout the space. Design features such as tamper-proof outlets, continuous hinges, impact-resistant glass and recessed casework are standard. Furniture is often bolted to the floor and sealed with pick-proof caulking, while air diffusers are designed with serpentine patterns to prevent concealment or access.

Safety also includes designing excellent lines of sight, so staff can always be aware of patient whereabouts. Nurse stations must be central to patient rooms and shared spaces. One critical step is to communicate with the staff who will be using the spaces during constructability reviews and understand how everything needs to work, down to how the doors lock and unlock on interlocking vestibules.

The sequencing of construction activities must also be adjusted accordingly. For example, be aware that access for diffuser installation can be through light fixture openings, which needs to happen prior to light installation. It’s also key to arrange psychiatric window installation in conjunction with the sequence of drywall finishing. These and other conditions require careful coordination among trades and suppliers. Clear communication and documentation during this stage will help avoid any potential complications with subcontractors. This is especially critical with tasks such as electrical work that must happen in a certain sequence to ensure the safety of all the patient rooms and common areas.

 

Check back for Part II of this article, which offers more best practices for successful BH facility construction, including steps to work more effectively with subcontractors.

 

About Warfel Construction Company

Established in 1911, Warfel Construction is a leading provider of general contracting and construction management services specializing in senior living, healthcare, education, and commercial construction. Headquartered in Pennsylvania, Warfel proudly serves clients across Pennsylvania, Virginia, Maryland, West Virginia, and neighboring states.

For more about Warfel Construction, visit warfelcc.com.

 

Rusty Hoffman, Project Executive
Rusty Hoffman, Project Executive

Goodyear Earns CHC Designation

East Petersburg, PA – Warfel Construction Company is pleased to announce that Kyle Goodyear has earned his Certified Healthcare Constructor (CHC) designation. The CHC certification program, through the American Hospital Association and in conjunction with the American Society of Healthcare Engineers (ASHE), provides a national standard of knowledge required for CHC professionals. This assists employers, the public, and members of health professions in assessing healthcare contractors.

To achieve the CHC designation, an individual must pass a comprehensive exam that tests healthcare construction terminology, code requirements, and general knowledge. It demonstrates an individual’s knowledge and commitment to healthcare.

“At Warfel, we understand the risks associated with healthcare construction and are committed to patient safety and continued learning with our clients,” said Vice President Brett Calabretta. “Kyle’s CHC credentials highlight the expertise needed to continue to effectively serve the facility needs of the healthcare industry.”

A graduate of Penn State University, Goodyear joined Warfel in 2010. He currently serves as a Preconstruction Manager and is involved in several ongoing projects, including White Horse Village, Homestead Village, and Frederick Living. Goodyear lives in York, PA with his wife Kelley and daughters Rory and Molly.

Warfel Breaks Ground on New Behavioral Health Facility

On September 16th, Warfel Construction Company broke ground for the Geisinger Behavioral Health Center Northeast in Moosic, PA. This 72,910-sf medical facility, which is a joint venture partnership between Acadia Healthcare and Geisinger, will include 96 new patient beds and will serve as part of the development of Acadia’s new Behavioral Health Campus.

“We are looking forward to working with Acadia and Geisinger on every phase of this project,” said Steve Davis, Project Executive. “This facility will provide a great service to the surrounding community and we are honored to play a role in that.”

Warfel will be working with Stengel Hill Architecture, Crunk Engineering, Skyhook Structural Engineering, P.C., and CMTA on this project.

The project is scheduled to be completed in Fall 2022.

Davis and Keller Earn Certified Healthcare Constructor Designation

Warfel Construction Company is pleased to announce that Project Executive Steve Davis and Assistant Operations Manager Dylan Keller have earned their Certified Healthcare Constructor (CHC) designations through the American Hospital Association, and in conjunction with the American Society of Healthcare Engineering (ASHE). The CHC certification program provides a national standard of knowledge required for CHC professionals and assists employers, the public, and members of health professions in assessing healthcare contractors.

Achieving the CHC designation requires passing a comprehensive exam that tests healthcare construction knowledge, terminology, and code requirements. Additionally, it demonstrates an individual’s knowledge and commitment to healthcare.

“At Warfel, we are committed to prioritizing the safety of our healthcare clients and their patients,” said Brett Calabretta, Vice President. “Steve and Dylan’s CHC credentials highlight the experience and expertise that will allow us to continue to effectively serve the facility needs of the healthcare industry.”

A graduate of Penn State University, Davis joined Warfel in 2018 with over 16 years of experience under his belt. He is currently working on several projects, including Pleasant View’s West Lawn Apartments, Alvernia University Reading CollegeTowne, and The Village at Augsburg. He lives in York, Pennsylvania with his wife Beth, his three daughters, Bella, Alyvia, and Delaney, and his son, Cameron.

Steve-Davis
Project Executive Steve Davis

A graduate of Temple University, Keller joined Warfel in 2016 as a Field Engineer. He is currently involved in several projects, including Pleasant View Retirement Communities’ West Lawn Apartments. He lives in York, Pennsylvania with his wife Alexis.

Dylan-Keller
Assistant Operations Manager Dylan Keller

 

 

Infection Control: A Key Component to Safe Healthcare Projects

Almost everything in the healthcare industry is focused on one main point: patient safety. While working in an active healthcare environment, this focus is of utmost importance. Maintaining a healthy environment is key to a successful project outcome, and must be a key factor throughout preconstruction and construction.

One way to evaluate potential hazards that may occur during a healthcare construction project is to perform an Infection Control Risk Assessment. A best-in-class assessment is more than just running down a list of potential hazards and informing personnel of best practices. A sophisticated infection control risk assessment is a living document that forms the foundation of any comprehensive infection prevention program. The policy evolves over time as goals and measurable objectives change, while maintaining a solid framework for consistent patient safety.

For more information on how to perform an Infection Control Risk Assessment, click here.

At Warfel, we’re committed to continuous improvement and innovation. Our teams are constantly learning about improved methods, industry best practices, and ways to serve our clients better. To learn more about our work in the healthcare industry, click here. 

Infection-Control-Training-1-17-19
A group of Warfel’s preconstruction and project management staff engage in a presentation on Infection Control Risk Assessment (ICRA).