Warfel Construction Wins Project with Moravian University

Warfel Construction Company is pleased to announce that Moravian University has selected the firm to partner with on the expansion and renovation of the Haupert Union Building.

The building, fondly referred to as the HUB, is located at the heart of Moravian’s campus. Initially construction in 1962, the HUB currently houses multiple aspects of student life, including dining facilities, the office of event management, and space for student organizations.

This new project will include approximately 7,000 sf of renovations to the existing structure, with the dining facilities remaining operational throughout construction, accompanied by a 50,000 sf addition to better serve the university’s student body. The addition will consist of space for offices, lounges, meeting areas, and a new Health and Counseling Suite.

Warfel is pleased to partner with Earl Swensson Associates, Inc. (ESa) on this project.

Warfel Completes Construction on Reading CollegeTowne

East Petersburg, PA – Warfel Construction Company is pleased to have partnered with Alvernia University on Reading CollegeTowne, a historic renovation project that marks the university’s first major move into the city of Reading. This design-build structure provides a new home for the university’s business and communications programs, O’Pake Institute, and their new academic offerings of E-Sports and Engineering.

In addition to the new academic spaces, CollegeTowne offers student housing in the upper floors and houses one of the nation’s largest Starbucks on the first floor. The building will provide incremental growth for Alvernia and flexibility for the university to include additional classrooms, lab spaces, faculty offices, and student housing as needed.

Warfel partnered with RLPS Architects, Reese Hackman Engineering, Comstar Technologies LLC, and C.S. Davidson Inc. to complete this project.

With a February 2020 start date, construction reached completion in two separate phases. The student housing floors and academic spaces on the ground and lower floors were completed in August 2021, with the engineering lab spaces and staff offices following in November 2021.

Warfel Completes Construction on Lancaster Catholic High School

Warfel Construction Company is pleased to have partnered with Lancaster Catholic High School on their Reilly Hall renovation project, which is the school’s first major campus renovation since 1964. This is the first phase of a multi-phase internal remodel, which will be an overhaul of the entire school facility. This initial renovation transformed the 23,140-sf top floor of the existing building into a STEM Innovation Center and included complete bathroom remodels on all three floors. New HVAC and ventilation systems complement these renovations and give the entire building a new feel.

“We are thrilled by the realization of over 4 years of planning to give the next 5 generations of Lancaster Catholic students the best possible 21st Century Learning tools,” said Tim Hamer, President of Lancaster Catholic High School. “We are proud to partner with Marotta Main and Warfel to realize our goals and eternally thankful for the many benefactors whose unprecedented generosity has provided 100% of the needed funds for this project.”

Warfel partnered with Marotta Main Architects, Alban Engineering, and CommCab, Inc. to complete these renovations.

Construction on this project began in May 2021 and was completed on September 7th, ahead of the projected schedule. Lancaster Catholic High School held a grand opening ceremony on September 18, 2021.

Warfel Opens New Office in Paoli

Warfel Construction Company is pleased to announce the opening of a new office in Paoli, Pennsylvania. A full staff, including operations, preconstruction and estimating, and business development staff will serve clients throughout the Greater Philadelphia area.

This office replaces the existing Malvern office, formerly located in the Valleybrook Corporate Center, and provides a base of operations for team members serving clients in Southeastern Pennsylvania and New Jersey.

“For many years, we’ve been working in the Greater Philadelphia area,” said Matt Hartzler, President of Warfel Construction. “We believe we can serve our clients better by being closer to those projects. We opened our office in Malvern with a small group, and we quickly realized how well received the move was by our clients. The office grew, and we decided it was time to put a stake in the ground and be 100% committed to our clients in Paoli and the surrounding area. We bought a building, renovated it, and our team just moved in. We’re very excited for how this will help us better serve clients in this region and grow our team.”

“We wanted to make sure we planted some roots in Paoli with people who were living and working in the community surrounding the Greater Philadelphia area,” said Conlan Swope, Vice President of Operations. “We know how important our trade partner relationships are to successfully serve our clients. We want people to see us as a Greater Philadelphia contractor, in addition to our long history in Lancaster.”

Interested in learning more about the capabilities of our Paoli-based team? Click here to submit a request to tour our new office.

Constructing Solutions: Brethren Village Bistro Project

In July 2015, Warfel Construction began a partnership with Brethren Village Retirement Community during the design phase of the Village Center Bistro renovation. Our preconstruction team partnered with a local architect, interior designer, and engineers to present Brethren Village with a design that transformed the existing coffee shop/café into a brand-new Bistro and atrium.

The Village Center is at the heart of many Brethren Village residents’ daily lives. During the renovations, it was imperative that normal access to the library, pharmacy, village store, and Chapel (all of which are accessed through the Village Center) remain open. It became apparent that we would only be able to achieve this by strategically phasing the ceramic tile work and finishes in this highly accessed area. For the skylight, the scaffolding was erected so that the stairway in the Village Center remained accessible. The result was a beautifully finished product which exposed the atrium to additional natural light and long sight lines for an open feeling.

Warfel gutted the café and installed a multi-station, full-service bistro. The new bistro is equipped to serve hot grill items, sandwiches and hoagies, soups, salads, and ice cream for dessert. The centerpiece of the bistro is a state-of-the-art pizza oven. The new bistro renovations allow Brethren Village to provide their residents with a restaurant experience in the comfort of their own home.

The project also included an addition off of the Village Manor hallway to provide storage space and other amenities for the Bistro, including new restrooms and a tray return area. As part of the renovation process, we removed the breezeway that connected Village Manor to Terrace Crossing, creating a much more open courtyard available to all residents.

Through our partnership with the owner, design team, and subcontractors, Warfel helped Brethren Village achieve their goal of restaurant-quality food service and an unparalleled dining experience.

Handle with Care: Managing Historical Renovations | FAQ

Whether they’re expanding or updating a school, church, theater, or retail space, builders approach historical renovation projects differently than they do brand new, glossy, modern buildings. These are some of the most frequently asked questions about how our construction teams work to match historical elements, bring historic buildings up to code, and introduce sustainable building practices.

How do builders approach a historic renovation or expansion differently than other projects?

A great deal of thought and consideration goes into a historical project. When planning an addition or re-work to the existing building, structural considerations are incredibly important to prevent the building from settling or shifting. Early in the preconstruction process, we pay close attention to issues such as matching building elements, working to maintain the integrity of the original building, and understanding existing mechanical, electrical and plumbing systems. The historic district or historical review board helps ensure the building’s integrity by reviewing the design team’s plans.

We carefully review the staging of the project. Typically, historical renovation projects come with site constraints, including buildings that must remain occupied. We plan for material deliveries, coordination of major construction events, and traffic and pedestrian flow throughout the site.

How do architects and designers work to match the integrity of historical elements?

It’s a long process, requiring extensive collaboration. Take masonry, for example. We provide samples of the planned materials to be used during construction. In a thorough review, we determine which samples match the natural weathering on the building. If we find a sample we think will work, the next step is to create a mock-up panel. This panel can range in size but creates a sample of the construction. It can then be reviewed in conjunction with the face of the building to evaluate the match. If it’s not the right match, we repeat the process. This process is but one piece of the entire project puzzle. We go through these steps with each building element to ensure we are matching the current elements of the building if desired. Today, there is a vast difference in material availability compared to the period of the original construction.

What limitations are most frequently encountered? How do you overcome those limitations?

When we’re working on a building expansion or renovation in a historic district, we have to be careful to comply with review boards. For example, in Lancaster City, it’s the Historical Architectural Review Board (HARB). They review the design or changes in material to the exterior of the building. We can make some independent choices, such as changing the exterior color and certain architecture elements, but we cannot change the integrity of the building. At the end of the day, the building must maintain design elements to make sure it doesn’t take away from the integrity of the building character, and the charm of the buildings around it.

Historic renovations or additions require extreme care. We recently worked to add a basement and atrium onto St. James Episcopal Church, in Lancaster; a structure originally built in the 1700s.  Working on a structural foundation that was over 200 years old had its challenges! On such a historic site, construction can move slowly, so we planned a project schedule that allowed enough time for all necessary tasks.

How do you handle the tasks of bringing an older historic building up to modern building codes?

During renovation or addition projects, we have the ability to open walls and update systems. Whether we’re installing new fire alarms, sprinkler pipe or emergency lighting, we can work to update the backbone of these new systems within the walls. However, it’s possible to run into projects where we are not accessing any walls. If this is the case, new design elements can be constructed to create a pathway to hide wiring or piping, and ensure it meets the original building design.

Also, if items such as elevators, new ramps, grab bars, automatic door openers, etc. are required to adhere to ADA codes, we work with the design team to ensure the addition of these items matches the historic feel of the rest of the site.

What steps can be taken to undergo sustainable historic renovation or expansion?

When we’re working on the interior of the building, we have more flexibility to introduce newer and more sustainable materials than we do on the exterior. If the client desires, we can integrate LEED components into the project that can include anything from utilizing local materials, sustainable materials or recycling programs on the job site.

How do your safety plans change when buildings reveal other issues, such as asbestos or lead paint?

Safety is always our priority on any job; but in any renovation project, we pay close attention to confined spaces, silica dust considerations, and completing an environmental survey of the building before demolition, just to name a few.

We perform an environmental study for all renovation projects. We check pipes, flooring, walls, paint, etc. for signs of lead or asbestos containing materials. If elements come back positive for lead paint or asbestos, we hire an abatement contractor to remove it in an environmentally-friendly manner. Then we can proceed. Additionally, we survey the building for structural cracking or settlement which could be detrimental to the project.